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Process gas analyzer - KM2000 CnHm

The modular constructed ADOS KM 2000 CnHm EM equipment incorporates a microcontroller-aided measurement device for measuring solvents. All combustible gaseous CnHm compounds can be measured with the exception of chlorinated and sulphur-sublimed hydrocarbons.
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Measurement principle: Measuring the heat of combustion in a catalytic converter
Measuring ranges: 0 - 50 mg C/m3 TOC up to 0 - 1600 g/m3 TOC
Minimum detection limit: 1 mg C/m3 TOC
Cross sensitivity
(50 mg/m3 measuring range):
concentration: max. deviation:
200 mg/m3 SO2 -10 %
 
30 mg/m3 NO2 -2,5 %
 
300 mg/m3 CO +108 %
300 mg/m3 NO +7 %
Output signals: Current interface 0-(4)-20 mA
max. load 400 ohm; RS 232
Response time (t90): < 200 sec. sampling pipe (approx. 11 m; dead time 10 sec.)
Accuracy: < 2 % full-scale error
Permissible ambient temperature: +5 °C to +40 °C
Temperature dependency: < 5 % full-scale error
Sampled gas flow: 125 l / h (±10 l/h)
Preheating time: approx. 120 min.
Maintenance interval: 4 weeks with auto-calibration
1 week without auto-calibration
Mains supply: 230 V / 50 Hz; 150 V / 60 Hz; 600 VA
Dimensions (W x H x D): 600 x 478 x 500 mm
Weight: approx. 43 kg
Test certificate: TÜV approval according to the clean-air regulations ("TA-Luft");
TÜV-report: 936 / 21 200 245

The thermocouples used for measurements, in conjunction with applying the principle of heat reaction, offer the following advantages:
 

  • High degree of sensitivity
  • Good accuracy
  • Negligible drift of zero point
  • Over-range signals have no effect

Gas measurement system

The sampled gas is drawn in by a pump through a feed pipe (heated if required), to the reaction chamber, via a compensating filter, flow regulator and flow-through meter. The gas is warmed to a constant temperature by means of the heater coil and jacket and finally burned in a solid-matter catalytic converter. The difference in temperature before and after combustion, is used as the measurement signal that is prepared and evaluated by the microcontroller-aided analyser.


The analyser functions on the principle of heat reaction.The difference in temperatures at the reference measuring point and the measuring point, is a directly-dependent variable of the component part of combustible substances in the gas. The reference measuring point is subjected to the heated non-burned gas mixture, whilst the second probe of the thermocouple pile measures the temperature of the burned gas. A load-independent current of 0-(4)-20 mA is available for connection to electric test meters, plotters and limit value monitors. An RS 232 or RS 485 interface is incorporated for data communication.
The inclusion of a measured value integration provides the facility of forming the average value of measured quantities, continuously or over a prescribed period of time.




The hydrocarbon measuring system ADOS KM 2000 CnHm EM consists of the following 19" rack units:
  • Reaction chamber with sensor and electronics
  • Gas suction system with or without constant heating for the feed pipes, with sampled gas pump, flow-through meter, flow regulator, flow monitor and filter.
  • Microcontroller-aided evaluation unit in 19"-system with application specific standard plug-in Euro-cards
  • Housing

 

Supervision of industrial processes

  • KM 2000 CnHm EM:
    Measuring the emission of hydrocarbons, according to the German clean-air regulations
  • KM 2000 CnHm:
    Measuring solvent saturation
    Measuring the concentration of solvents



Concerning room air (ventilation) monitoring
A warning is issued at very low concentrations of poisonous gas thus preventing any danger to health.

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